Economical and practical cleanroom | Factory cleanroom, caring for the protection of your workspace

Choose an economical and practical dust-free shed to keep the factory clean as new and improve work efficiency
With the rapid development of modern industrial production, the requirements for the production environment are also increasing. A clean and dust-free working environment can not only greatly improve product quality, but also enhance employees’ work enthusiasm and health protection. As one of the effective solutions to achieve this goal, economical and practical clean rooms are gradually being favored by more and more enterprises. This article will explore in detail the various advantages of clean rooms and the practical benefits they bring to enterprises.

What is a cleanroom?
A clean room, also known as a cleanroom, refers to a type of local purification equipment built inside a factory by assembling materials such as profiles and special plastic films. Its main function is to effectively filter pollutants such as dust, particles, and bacteria in the air inside the greenhouse through an air filtration system, ensuring the cleanliness of the working environment. Cleanrooms are widely used in industries such as electronics, precision instrument manufacturing, pharmaceuticals, and food.
Classification and Characteristics of Cleanrooms
1. Classified by cleanliness level
Cleanrooms can be classified into various types based on cleanliness levels, ranging from ISO8 to ISO5. The higher the cleanliness level, the higher the required technology and cost. For example, ISO5 cleanrooms are suitable for extremely high cleanliness requirements and are commonly used in the pharmaceutical and high-end electronic manufacturing industries.
2. Classified by material
-Lightweight board cleanroom: It is assembled with a metal frame and lightweight boards, with a relatively light overall weight, suitable for temporary or mobile needs.
-Steel structure cleanroom: using steel as the main frame, with high strength, suitable for places with strict requirements for clean environment and frequent use.
3. Classified by purpose
-Local clean room: Covering specific equipment or areas, suitable for key processes on the production line, such as photolithography, packaging, etc.
-Full coverage clean room: A dust-free room is built throughout the entire workshop to meet the requirements of a fully clean working environment.
The main functions and advantages of a cleanroom
1. Improve product quality
In high-precision manufacturing and pharmaceutical production processes, any tiny dust and pollutants can lead to product quality issues. The cleanroom ensures a significant reduction in the amount of dust in the air through an efficient filtration system, thereby improving the overall quality of the product.
2. Reduce production costs
Although the initial investment is relatively high, in the long run, clean rooms can effectively reduce the damage to products caused by pollutants in the environment, reduce waste and rework rates, and indirectly save a lot of production costs.
3. Improve employee work comfort
A clean working environment contributes to the health and safety of employees, while also improving their work comfort and efficiency. Working in a cleanroom, employees do not have to worry about the harm of dust to their respiratory system and skin, allowing them to focus on their work.
4. Strong flexibility and easy installation
Cleanrooms are often designed with modularity, making installation and disassembly very convenient. Especially for dust-free sheds made of lightweight materials, they are more convenient to move within the workshop, allowing companies to flexibly adjust the clean area according to production needs.
How to choose a suitable clean room
1. Determine cleanliness level requirements
When choosing a cleanroom, the first step is to determine the required cleanliness level based on the production process requirements of the product. For example, high-precision electronic production requires higher levels of cleanrooms, while general food processing may only require lower levels of cleanliness.
2. Budget considerations
The prices of cleanrooms with different materials and structures vary greatly. Enterprises should make reasonable choices based on actual needs and budgets, while ensuring cleanliness standards are met and maximizing cost savings.
3. Consider usage frequency and environment
If the cleanroom needs to be used for a long time and has high requirements, it is recommended to choose a steel structure cleanroom. Although it requires a large initial investment, it has a long service life and high stability; If it is only for temporary use or easy to move, a lightweight material cleanroom can be chosen.
4. Find a professional manufacturer to customize
There are many cleanroom products on the market, and not all brands and models can meet the special needs of enterprises. Choose a manufacturer with rich experience and good reputation for customization, and choose Xuzhou Jiesen Environmental Protection Technology Co., Ltd., which has been specializing in clean room design and construction for many years, to receive more professional and thoughtful services and solutions.
Industry application cases of clean rooms
1. Electronic manufacturing industry
A certain electronic component factory chose an ISO5 cleanroom due to the need for products to be produced in extremely clean environments. After a period of use, the previously frequent surface defects and unstable conductivity of components were significantly reduced, and the product qualification rate increased from 95% to 99%.
2. Pharmaceutical industry
A large pharmaceutical company has deployed multiple flexible cleanrooms in its clean room for drug packaging and packaging, ensuring the aseptic state of the entire drug production process and passing multiple international certification inspections.
3. Precision machining
In order to ensure the precision of the instruments produced at the micrometer level, a certain precision instrument company has specially installed local dust-free sheds at key process locations, effectively preventing the influence of external dust and particles on instrument components, and improving the accuracy and stability of the products.
In summary, as an efficient and flexible clean environment solution, cleanrooms have been widely used in various industries. The advantages of clean rooms are self-evident, from improving product quality to effectively reducing production costs. When choosing a suitable cleanroom, enterprises should accurately position and budget according to their own needs, select professional manufacturers, and ensure that the ultimately chosen cleanroom can truly bring practical benefits to the enterprise. In the future, with the continuous advancement of technology and the upgrading of industrial production, the application of clean rooms will become more widespread and an indispensable part of modern production.
Xuzhou Jiesen Clean Room Manufacturer is committed to the design and construction of clean rooms and dust-free rooms. With over 10 years of experience, we are professional and reliable. For inquiries, please call 18151359203 24 hours a day.